Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
GB | 090 | 571 | P2 |
Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Main Technical Performance
Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
Application: | Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Cyclone Gearbox Vs Involute Gearbox
Whether you’re using a cycloidal gearbox or an involute gearbox for your application, there are a few things you should know. This article will highlight some of those things, including: cycloidal gearbox vs involute gearbox, weight, compressive force, precision, and torque density.
Compressive force
Several studies have been carried out to analyze the static characteristics of gears. In this article, the authors investigate the structural and kinematic principles of a cycloidal gearbox. The cycloidal gearbox is a gearbox that uses an eccentric bearing inside a rotating frame. It has no common pinion-gear pair, and is therefore ideal for a high reduction ratio.
The purpose of this paper is to investigate the stress distribution on a cycloidal disc. Various gear profiles are investigated in order to study the load distribution and dynamic effects.
Cycloidal gearboxes are subject to compression and backlash, which require the use of proper ratios for the bearing rate and the TSA. The paper also focuses on the kinematic principles of the reducer. In addition, the authors use standard analysis techniques for the shaft/gear and the cycloidal disc.
The authors previously worked on a rigid body dynamic simulation of a cycloidal reducer. The analysis used a trochoidal profile on the cycloidal disc periphery. The trochoidal profile is obtained from a manufacturing drawing and takes into account the tolerances.
The mesh density in the cycloidal disc captures the exact geometry of the parts. It provides accurate contact stresses.
The cycloidal disc consists of nine lobes, which move by one lobe per rotation of the drive shaft. However, when the disc is rotated around the pins, the cycloidal disc does not move around the center of gravity. Therefore, the cycloidal disc shares torque load with five outer rollers.
A low reduction ratio in a cycloidal gearbox results in a higher induced stress in the cycloidal disc. This is due to the bigger hole designed to reduce the material inside the disc.
Torque density
Several types of magnetic gearboxes have been studied. Some magnetic gearboxes have a higher torque density than others, but they are still not able to compete with the mechanical gearboxes.
A new high torque density cycloidal magnetic gearbox using Halbach rotors has been developed and is being tested. The design was validated by building a CPCyMG prototype. The results showed that the simulated slip torque was comparable to the experimental slip torque. The peak torque measured was a p3 = 14 spatial harmonic, and it corresponds to the active region torque density of 261.4 N*m/L.
This cycloidal gearbox also has a high gear ratio. It has been tested to achieve a peak torque of 147.8 Nm, which is more than double the torque density of the traditional cycloidal gearbox. The design incorporates a ferromagnetic back-support that provides mechanical fabrication support.
This cycloidal gearbox also shows how a small diameter can achieve a high torque density. It is designed with an axial length of 50mm. The radial deflection forces are not serious at this length. The design uses a small air gap to reduce the radial deflection forces, but it is not the only design option.
The trade-off design also has a high volumetric torque density. It has a smaller air gap and a higher mass torque density. It is feasible to make and mechanically strong. The design is also one of the most efficient in its class.
The helical gearing design is a newer technology that brings a higher level of precision to a cycloidal gearbox. It allows a servomotor to handle a heavy load at high cycle rates. It is also useful in applications that require smaller design envelopes.
Weight
Compared to planetary gearboxes, the weight of cycloidal gearboxes is not as significant. However, they do provide some advantages. One of the most significant features is their backlash-free operation, which helps them deliver smooth and precise movement.
In addition, they provide high efficiency, which means that servo motors can run at higher speeds. The best part is that they do not need to be stacked up in order to achieve a high ratio.
Another advantage of cycloidal gearboxes is that they are usually less expensive than planetary gearboxes. This means that they are suitable for the manufacturing industry and robotics. They are also suited for heavy-duty robots that require a robust gearbox.
They also provide a better reduction ratio. Cycloidal gears can achieve reduction ratios from 30:1 to 300:1, which is a huge improvement over planetary gears. However, there are few models available that provide a ratio below 30:1.
Cycloidal gears also offer more resistance to wear, which means that they can last longer than planetary gears. They are also more compact, which helps them achieve high ratios in a smaller space. The design of cycloidal gears also makes them less prone to backlash, which is one of the major shortcomings of planetary gearboxes.
In addition, cycloidal gears can also provide better positioning accuracy. In fact, this is one of the primary reasons for choosing cycloidal gears over planetary gears. This is because the cycloid disc rotates around a bearing independently of the input shaft.
Compared to planetary gearboxes, cycloidal gears are also much shorter. This means that they provide the best positioning accuracy. They are also 50% lighter, meaning that they have a smaller diameter.
Precision
Several experts have studied the cycloidal gearbox in precision reducers. Their research mainly focuses on the mathematical model and the method for precision evaluation of cycloidal gears.
The traditional modification design of cycloidal gears is mainly realized by setting various machining parameters and center position of the grinding wheel. But it has some disadvantages because of unstable meshing accuracy and uncontrollable tooth profile curve shape.
In this study, a new method of modification design of cycloidal gears is proposed. This method is based on the calculation of meshing backlash and pressure angle distribution. It can effectively pre-control the transmission accuracy of cycloid-pin gear. It can also ensure good meshing characteristics.
The proposed method can be applied in the manufacture of rotary vector reducers. It is also applicable in the precision reducer for robots.
The mathematical model for cycloidal gears can be established with the pressure angle a as a dependent variable. It is possible to calculate the pressure angle distribution and the profile pressure angle. It can also be expressed as DL=f(a). It can be applied in the design of precision reducers.
The study also considers the root clearance, the backlash of gear teeth and the profile angle. These factors have a direct effect on the transmission performance of cycloidal gear. It also indicates the higher motion accuracy and the smaller backlash. The modified profile can also reflect the smaller transmission error.
In addition, the proposed method is also based on the calculation of lost motion. It determines the angle of first tooth contacts. This angle is an important factor affecting the modification quality. The transmission error after the second cycloid method is the least.
Finally, a case study on the CZPT RV-35N gear pair is shown to prove the proposed method.
Involute gears vs cycloidal gears
Compared to involute gears, cycloidal gears have a lower noise, less friction, and last longer. However, they are more expensive. Cycloidal gears can be more difficult to manufacture. They may be less suitable for certain applications, including space manipulators and robotic joints.
The most common gear profile is the involute curve of a circle. This curve is formed by the endpoint of an imaginary taut string unwinding from the circle.
Another curve is the epicycloid curve. This curve is formed by the point rigidly attached to the circle rolling over another circle. This curve is difficult to produce and is much more expensive to produce than the involute curve.
The cycloid curve of a circle is also an example of the multi-cursor. This curve is generated by the locus of the point on the circle’s circumference.
The cycloid curve has the same diameter as the involute curve, but is tangentially curving along the circle’s diameter. This curve is also classified as ordinary. It has several other functions. The FE method was used to analyze the strain state of cycloidal speed reducers.
There are many other curves, but the involute curve is the most widely used gear profile. The involute curve of a circle is a spiraling curve traced by the endpoint of an imaginary tautstring.
Involute gears are a lot like a set of Lego blocks. They are a lot of fun to play with. They also have a lot of advantages. For example, they can handle center sifts better than cycloidal gears. They are also much easier to manufacture, so the cost of involute teeth is lower. However, they are obsolete.
Cycloidal gears are also more difficult to manufacture than involute gears. They have a convex surface, which leads to more wear. They also have a simpler shape than involute gears. They also have less teeth. They are used in rotary motions, such as in the rotors of screw compressors.
editor by CX 2023-04-23
China Custom Dy Series Right Angle Industrial Gearboxes High Load Helical Gear Box for Coal Conveyor Belt cycloidal gear reducer design
Product Description
Product Description
DY Series Right Angle Industrial Gearboxes High Load Helical Gear Box for Coal Conveyor Belt
Components:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or Double Keyed CZPT Shaft Input
4. Output Configurations:
Single or Double Keyed CZPT Shaft Output
5. Main Options:
Backstop
Forced Lubrication Oil Pump
Cooling Fan, Cooling Coils
Detailed Photos
Models:
ZDY Series, ZLY Series, ZSY Series, ZFY Series
Features:
1. Optional welding steel plate gear box
2. High quality alloy steel helical gears, carburizing, quenching, grinding, large load capacity
3. Optimized design, interchangeable spare parts
4. High efficiency, high reliability, long service life, low noise
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
6. A variety of shaft configurations: single or double input and output shaft in 1 side or 2 sides
7. Optional backstop and lengthening output shafts
Product Parameters
Parameters:
ZY Series | Models | Ratio |
ZDY (1 Stage) | ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 | 1.25~6.3 |
ZLY (2 Stage) | ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 | 6.3~20 |
ZSY (3 Stage) | ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 | 22.4~100 |
ZFY (4 Stage) | ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 | 100~500 |
Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication
Cooling:
Natural Cooling
Auxiliary Cooling Devices (Cooling Fan, Cooling Coils)
Packaging & Shipping
Company Profile
Our Advantages
After Sales Service
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
FAQ
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.
Application: | Machinery |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
The Basics of a Cyclone Gearbox
Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem.
Involute gear tooth profile
Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.
Rotation on the inside of the reference pitch circle of the pins
Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness.
Transmission ratio
Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.
Vibration reduction
Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure.
Comparison with planetary gearboxes
Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
editor by CX
2023-04-14
China large diameter hdpe rack pinion planetary custom plastic mc nylon gear with Best Sales
Form: Spur
Applicable Industries: Lodges, Garment Shops, Constructing Materials Outlets, Producing Plant, Machinery Mend Retailers, Food & Beverage Manufacturing facility, Farms, Cafe, Property Use, Retail, Foods Store, Printing Retailers, Building works , Auto Differential Bearing F-566312.02 Angular Contact Ball Bearing F-566312 F-566312.02.SKL Strength & Mining, Food & Beverage Stores, Marketing Organization
Content: mc nylon/pa6
tailored measurement: high density
self-lubricating: various color
insulation: tough
Application: Transmission Gearbox
Dimension: Customer’s Drawing
Coloration: Requirement
Shipping and delivery Time: 7-15 Times
Delivery: FOB
Tooth Profile: Cycloid Gear
Technology: Injection Molding(MIM)
Packaging Particulars: Several nylon boards in a wooden box,Many nylon rods in a woven,Many nylon gears in a paper box.
Advertising Campaign Items Description
Identify | MC plactic nylon mechanical elements |
Substance | PA6 |
Color | White,black,green,character,blue,yellow,and so on |
Diameter | Custom-made |
Tolerance | ±0.05% |
Form | As per your drawing Or the sample |
Other products | Sheet, rod, Shaft Collar Hex twelve Inch Bore twelve In One-Piece tube, equipment, pulley, CZPT rail, and Plastic parts so on |
Free of charge Sample | Available |
Certification | ISO9001,SGS |
Other | 24 hours instant and comfy consumer service. |
Delivery status notification for the duration of delivery. | |
Typical notification of new designs & scorching selling variations. |
Advocate Items Company Profile Xihu (West Lake) Dis. CZPT Engineering Plastics Co., Ltd. is positioned in Xihu (West Lake) Dis. County, HangZhou Metropolis, China (North China Engineering Plastics Industrial Zone). It is an largre engineering plastics processing personal enterprise with more than 10 several years of manufacturing and sales expertise. Our business is specialised in the creation and installation of extremely-substantial molecular bodyweight polyethylene, oil-bearing nylon products , polyurethane goods .Customer Photographs Merchandise packaging FAQQ1: Are you a manufacturing unit or trading organization?A:We are a manufacturing facility and have far more a long time manufacture and sales knowledge.
Substantial Pace Deep Groove Ball Bearing Bearing Industrial Packing Single Row
Q2: What is your sample coverage?A:We can supply the sample if we have , but the consumers have to spend the sample price and the courier cost.If sample quantity is much more than our standard a single, we will additional accumulate sample expense.
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This fall: What’s your shipping and delivery time?A:For typical merchandise, we maintain them in stock. The specific supply time is dependent on the objects and the amount of your order,usually15-20 times
Q5:What is your conditions of payment?A:T/T thirty% as deposit, and 70% just before supply.
Q6:Do you check all your items prior to delivery?A:Sure, we have one hundred% test prior to shipping and delivery.
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Q7: How do you make our organization lengthy-time period and very good romantic relationship?A:1. We keep excellent quality and competitive price to make sure our buyers benefit 2. We regard each and every client as our pal and we sincerely do organization and make pals with them, no matter the place they occur from.
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Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by czh 2023-02-17
China Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors manufacturer
Product Description
We are 1 of the top manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a energy transmission unit to make high torque by lowering the travel velocity or improve the travel pace the other way. Planetary gearbox consisting 3 components: sunshine gear, planet gear and ring equipment . A Solar gear is a gearwheel in a planetary equipment method, that rotates all around its possess axis and has other gears (earth gears) that rotate about it. Considerably like the Solar and planets in our photo voltaic system. The amount of planetary gears in a gearbox differs based mostly on the equipment ratio. Most planetary gearboxes have from 2 to 5 world gears.
When hunting at planetary gears, the toughness of the gearbox is usually determined by the dimensions of the sun gear. Bigger solar gears will enable for increased torque values. The world provider,Its goal is to maintain up to gears of the very same size, which mesh with the sunshine gear.
Planetary Gearbox benefits:
- Gives large torque at gradual speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Solar gears ,earth gears and ring gears are produced of powder metallurgy and sintering metal
- Lower sounds ranges.
- Great good quality taper roller bearings for input and output shafts .
- Substantial efficiency .
We create precision steel gearboxes by way of powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is blended with binder materials to produce a”feedstock” that is then shaped and solidified using injection molding.The ability to combine a number of functions into 1 process ensures MIM is profitable in saving guide occasions as well as fees, offering considerable benefits to producers. The metallic injection molding process may possibly be a eco-friendly engineering thanks to the significant reduction in wastage in contrast to “classic” producing methods.
MIM can make elements exactly where it is challenging, or even extremely hard, to successfully manufacture an merchandise via other means of fabrication. Enhanced costs for traditional production methods inherent to portion complexity, such as inner/exterior threads, miniaturization, or identification marking, usually do not boost the cost in a MIM operation thanks to the overall flexibility of injection molding.
The window of economic gain in steel injection molded parts lies in complexity and volume for little-measurement components. MIM resources are comparable to metallic fashioned by competing approaches, and ultimate items are used in a wide variety of industrial, commercial, healthcare, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are widespread and machining is essential for closer tolerances .
MIM technology has identified elevated purposes in the industrial globe – from home appliances to watches, cars to aerospace, and health-related to orthodontics.
The positive aspects of metal injection molding for steel fabrications :
- Optimum degree of design independence for complex designs and geometries
- Provides functional economic solutions to more and more stringent materials and solution style specifications
- Useful integration of a variety of features, this kind of as lateral drillings, interior and exterior threads and gear tooth.
- Factors can be warmth and surface area handled, plated, welded and soldered
- Very high volume production sequence operate on fully-computerized injection molding equipment employing multi-cavity instruments
Steel injection moulding method custom made steel parts
MIM prcess in each steps :
one. Steel powers option
2. Binders
three. Mixing
4. Molding
5. De-binding
six. Sintering
7. put up sintering procedure such as polishing
eight. Mechanical homes MIM parts
Custom-made metallic components specification
Product sort | Personalized large precision little gearboxes for DC motors |
Material | steel |
Process | Powder metallurgy , steel injection molding |
Therapy | plating ,sand blasting , PVD , coating |
Tolerance | ±0.3% |
Drawing format | DWG ,IGS , STP |
Supply time | 20 times for mass manufacturing |
Custom metallic areas
Workshop
US $3 / Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
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Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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Product type | Custom high precision small gearboxes for DC motors |
Material | steel |
Process | Powder metallurgy , metal injection molding |
Treatment | plating ,sand blasting , PVD , coating |
Tolerance | ±0.3% |
Drawing format | DWG ,IGS , STP |
Delivery time | 20 days for mass production |
US $3 / Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
---|
###
Product type | Custom high precision small gearboxes for DC motors |
Material | steel |
Process | Powder metallurgy , metal injection molding |
Treatment | plating ,sand blasting , PVD , coating |
Tolerance | ±0.3% |
Drawing format | DWG ,IGS , STP |
Delivery time | 20 days for mass production |
The Advantages of Using a Cyclone Gearbox
Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.
Transmission ratio
Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.
Compressive force
Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.
Rotational direction
Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.
Design
Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.
Sizing and selection
Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
editor by czh 2023-01-25
in Teresina Brazil sales price shop near me near me shop factory supplier Machine Starter Transmission Precision Custom Injection Plastic Toothed Spur Gear manufacturer best Cost Custom Cheap wholesaler
We have exported our merchandise to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, etc. With several years’ expertise in this line, we will be trustworthy by our benefits in competitive price, one-time shipping and delivery, prompt response, on-hand engineering support and excellent soon after-sales providers.Moreover, all our manufacturing methods are in compliance with ISO9001 specifications. a specialized provider of a total selection of chains, sprockets, gears, gear racks, V-belts, couplings and reducers.
EPT starter EPT precision custom EPT plastic toothed spur EPT
Gears substance | Nylon Glass Fiber,GF-Ab muscles,POM,PP,Laptop,PA66,UHMW-PE,PPS and so on. |
Approach | Injection molding ,CNC machining ,Extrusion procedure |
Surface area | Matted/Clean, as customers’ drawongs |
Dimensions | OEM or personalized as drawing |
Colors | Nature White Black Yellow Red Blue |
Software | Sector EPTs : EPT EPTs/Filling /beer EPTs /Conveyor products ,Mine EPT and so on. Electronic EPT: hausehold EPTs,VR,specific instrument EPT spare areas: handles, EPTs, bushing ,pipes ,and so forth. |
Molding type | EPT Molding, Insert Molding, Above Molding ,EPT colour molding |
Cavities | Basic, Multi -cavities(ten-forty) |
Price tag | Advantaged prices ( Direct from our manufacturing unit) |
Sample | Totally free sample offer |
Molding time | fifteen-25days |
Shipping and delivery time | seven-15daEPTafter sample top quality verified |
Creation:
one. The staff are educated to inspect the EPTs and discover any defect in generation in time.
2. QC will check out 1pcs each and every 100pcs in CNC machining, and EPTs will meet up with all dimension tolerances.
three. Gears will be inspected at every action, and EPTs will be inspected before cargo, and all inspection data will be stored in our manufacturing unit for 3 a long time.
four. Our sales will deliver you pictures at each EPTs creation methods, and you will know the in depth creation status, and you can recognize any probability of mistake, for our revenue, QC and workers are keeping shut observe on all creation.
5. You will feel us operating quite carefully to guarantee the good quality and effortless to function with,
six. we cherish every inquiry, each chance to make EPTs and parts and cherish every customer.
Top quality Management Approach:
one) Inspecting the uncooked substance –IQC)
two) Examining the information just before the manufacturing line operated
three) Have total inspection and routing inspection throughout mass manufacturing—In procedure quality handle (IPQC)
four) Examining the EPTs after creation finished—- (FQC)
5) Checking the EPTs soon after they are finished—–Outgoing quality control (OQC)
Provider:
one. Molds types as for every customers’ EPTs drawing
2. Submitting molds drawings to customers to evaluation and validate ahead of mols manufacturing.
three. Delivering samples with EPT dimensions and cosmetic inspection report, materials certification to customers.
4. Supplying inspection report of EPTant proportions and cosmetic in batches parts.
EPT and shipment:
one. Gears are properly and very carefully packed in PP luggage in CTNS, sturdy sufficient for convey transport, air cargo or sea cargo.
2. Air cargo, sea cargo or cargo by DHL, UPS, FedEx or TNT are availabe.
3. EPT conditions: EXW, FOB HangEPT, or CIF
four. All shippings will be cautiously arranged and will achieve your places rapidly and securely.
FAQ
Q1: What type of EPTs can you offer?
one. Substantial precision plastic and metal EPTs with reduced sounds, steady EPT
two. Plastic EPT Injection mould
3. EPT and EPT assembly
Q2: What is your benefit?
Expert EPT and EPT manufacturer in EPT Mainland, EstabEPTd in the calendar year of 2008. 1-end services from EPT R ampD, EPT design and style, EPT mould construct, EPT producing, and EPT assembly
We equipped Japan authentic HAMAI N60 CNC EPT hobbing EPTs, Switzerland unique Agie Charmilles C AXiHu (West Lake) Dis.s EDM , MAKINO EDM, WEDM-LS, and Osaka JIS check cEPTr, Osaka EPT mesh tester, EPTity tester, CMM, sound take a look at room etc. Advanced faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties supply focused support to customers.
Q3: Why Pick Q ampC in EPT?
1. Skilled R ampD Crew: give most suited customise EPT options as for every software and customer’s need.
2. Excellent EPT Management: EPT EPT management technique, a hundred% inspection or test prior to shipment.
three. Excellent After EPT Monitoring Technique: Supply Every single Images, Shipping and delivery and Advertising Data sharing.
4. Swift reaction: revenue provide rapid response within 24 hours.
in Tangerang Indonesia sales price shop near me near me shop factory supplier Gear Ratio Drive Reducer for Industrial Robot Arm manufacturer best Cost Custom Cheap wholesaler
Our goods are used in numerous fields. Meanwhile, our goods are produced in accordance to substantial top quality standards, and complying with the international innovative common requirements. PersonnelOur sales folks are effectively qualified to accommodate your requests and speak English for your ease. Gear Ratio Drive EPT for EPT Robot Arm
Model:150BX-RVE
More Code And Specification:
E sequence | C collection | ||||
Code | Outline dimension | EPT model | Code | Outline dimension | The authentic code |
120 | Phi122 | 6E | 10C | Phi145 | 150 |
150 | Phi145 | 20E | 27C | Phi181 | one hundred eighty |
one hundred ninety | Phi190 | 40E | 50C | Phi222 | 220 |
220 | Phi222 | 80E | 100C | Phi250 | 250 |
250 | Phi244 | 110E | 200C | Phi345 | 350 |
280 | Phi280 | 160E | 320C | Phi440 | 440 |
320 | Phi325 | 320E | 500C | Phi520 | 520 |
370 | Phi370 | 450E |
Gear ratio And Specification
E Collection | C Sequence | ||
Code | Reduction Ratio | EPT code | Monomer reduction ratio |
a hundred and twenty | 43,53.5,fifty nine,seventy nine,103 | 10CBX | 27.00 |
a hundred and fifty | eighty one,105,121,141,161 | 27CBX | 36.57 |
a hundred ninety | eighty one,a hundred and five,121,153 | 50CBX | 32.fifty four |
220 | 81,a hundred and one,121,153 | 100CBX | 36.seventy five |
250 | eighty one,111,161,one hundred seventy five.28 | 200CBX | 34.86 |
280 | 81,one zero one,129,a hundred forty five,171 | 320CBX | 35.61 |
320 | eighty one,one hundred and one,118.5,129,141,171,185 | 500CBX | 37.34 |
370 | eighty one,one hundred and one,118.5,129,154.8,171,192.four | ||
Observe 1: E series,this kind of as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
Observe 2: C series EPT ratio refers to the motor set up in the casing of the reduction ratio,if mounted on the output flange side,the corresponding reduction ratio by 1 |
EPT kind code
REV: principal bearing constructed-in E kind
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow variety
Application:
Firm Info
FAQ
Q: What’re your major merchandise?
A: We at the moment generate Brushed Dc EPTs, Brushed Dc Equipment EPTs, Planetary Dc Equipment EPTs, Brushless Dc EPTs, Stepper motors, Ac EPTs and Higher EPT Planetary Gear Box and many others. You can examine the specs for previously mentioned motors on our web site and you can e-mail us to advise essential motors per your specification as well.
Q: How to choose a ideal motor?
A:If you have motor photos or drawings to present us, or you have thorough specs like voltage, pace, torque, motor dimension, operating method of the motor, necessary life span and sounds amount and so on, you should do not be reluctant to let us know, then we can recommend suitable motor for every your request appropriately.
Q: Do you have a tailored service for your stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motors?
A: Indeed, we can customise for each your request for the voltage, speed, torque and shaft dimensions/condition. If you want further wires/cables soldered on the terminal or require to insert connectors, or capacitors or EMC we can make it too.
Q: Do you have an personal design services for motors?
A: Sure, we would like to design and style motors independently for our buyers, but it may want some mildew deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing EPT and layout cost.
Q: What is your lead time?
A: EPTly sEPTing, our typical stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise will need 15-30days, a little bit EPTer for customized merchandise. But we are very fleXiHu (West Lake) Dis.ble on the guide time, it will rely on the specific orders.
Remember to contact us if you have thorough requests, thank you !
in Kansas City United States sales price shop near me near me shop factory supplier Spur Pinion Drive Transmission Planetary Gear for Machinery Parts manufacturer best Cost Custom Cheap wholesaler
The group is focused on producing all assortment of standard roller chains and sprockets, gears & gearboxes, this kind of as conveyor chain & sprockets , stainless steel chain, agricultural chain and has not just offered its products all in excess of china, but also marketed far more than 65% products to oversees, which includes Europe, The usa, South-east Asia, and it also has set up storage logistics in locations like Europe. Our goods are created by modern computerized machinery and tools. It has proven stable cooperation with a lot of nicely identified universities and institutes in china such as, Zhejiang University, Jilin University, Specialized committee of countrywide chain travel standard, Institute of countrywide chain drive, Zhejiang software engineering material institute, Huhan material protection institute and it cooperated to located China 1st Auto chain institute with National chain travel institute. we create EPTEPTs and planetary EPTs for CNC EPTry and automobile motors.
in Krasnoyarsk Russian Federation sales price shop near me near me shop factory supplier DC Brush Brushless Reduction Precision Planetary Gear Motor manufacturer best Cost Custom Cheap wholesaler
Additionally, WE CAN Produce Custom-made VARIATORS, GEARED MOTORS, Electric powered MOTORS AND OTHER HYDRAULIC Products In accordance TO CUSTOMERS’ DRAWINGS. guarantees the balance and consistency of the key perform of elements. Total use has been manufactured of all kinds of innovative methods and technological innovation to attain excelsior producing. DC Brush (Brushless) Reduction EPT Planetary Equipment EPT
Item Description:
one. High efficiency with competitive cost
2. EPT Plastic substance
three. Broad selection velocity ration
4. Compliance with IEC stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd
1)Specifications:
Design | ZWBPD571571-864 |
Voltage Range (V) | 6.-12 |
Rated Voltage (V) | twelve. |
Free Load Pace (rpm) | seven |
Feee-load Recent (mA) | ninety |
Rated Pace (rpm) | seven |
Rated Current (mA) | one hundred thirty |
Rated Torque (mN.cm) | three,116 |
Output EPT (W) | .seven |
EPT Rated Torque (g.cm) | 10,000 |
EPT instantaneous Torque (g.cm) | thirty,000 |
Velocity Ration | 864 |
Total Size (mm) | 58.six |
Product | Application Parameters | Rated Torque of Gear Box | Immediate Torque of Gear Box | Equipment Ratio | Gear Box Size L1 |
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Rated | At No Load | At Rated Load | All round Length L |
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Voltage | Velocity | Present | Pace | Recent | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBPD571571-24 | 12. | 273 | eighty | 237 | 125 | 175 | 17.2 | forty eight. | ten thousand | 30000 | 24 | 22.9 |
ZWBPD571571-36 | twelve. | 182 | 80 | 158 | a hundred twenty five | 263 | twenty five.8 | 10000 | 30000 | 36 | ||
ZWBPD571571-64 | twelve. | 102 | 90 | 89 | a hundred twenty five | 308 | thirty.two | 53.three | ten thousand | 30000 | sixty four | 28.two |
ZWBPD571571-96 | twelve. | sixty eight | 90 | fifty nine | one hundred twenty five | 462 | 45.3 | 10000 | 30000 | 96 | ||
ZWBPD571571-one hundred forty four | 12. | 45 | ninety | 39 | 125 | 693 | 67.nine | 10000 | 30000 | 144 | ||
ZWBPD571571-216 | 12. | 30 | 90 | 26 | 125 | 1039 | one hundred and one.nine | ten thousand | 30000 | 216 | ||
ZWBPD571571-256 | 12. | 24 | ninety | 22 | 130 | 923 | ninety.6 | 58.six | 10000 | 30000 | 256 | 33.5 |
ZWBPD571571-384 | twelve. | 16 | ninety | fifteen | a hundred thirty | 1385 | 136 | 10000 | 30000 | 384 | ||
ZWBPD571571-576 | twelve. | eleven | ninety | 10 | a hundred thirty | 2078 | 204 | ten thousand | 30000 | 576 | ||
ZWBPD571571-864 | 12. | seven | 90 | seven | a hundred thirty | 3116 | 306 | 10000 | 30000 | 864 | ||
ZWBPD571571-1296 | 12. | five | 90 | 4 | one hundred thirty | 4675 | 458 | 10000 | 30000 | 1296 |
previously mentioned specifications just for reference and customizable in accordance to specifications.
2d Drawing:
Product details show:
Software
Audio and visual equipments |
notebook Laptop, camcorder, automobile DVD, kinescope DVD, vehicle CD player, digicam, EPT digital camera, headphone stereo, cassette EPT recorder and and many others. |
EPT application |
electric powered shaver, tooth brush, kitchen EPTs, hair clipper, sewing EPTs, massager, vibrator, hair dryer, rubdown EPT, corn popper, scissor hair EPT, EPT cleaner, XiHu (West Lake) Dis.Hu (West Lake) Dis.den tool, sanitary ware, window curtain, coffee EPT, whisk and and so forth. |
Place of work EPT equipments |
CD-ROM, OA equipments, scanners, printers, multifunction EPTs copy EPTs, fax, FAX paper cutter, pc peripheral, lender EPT and and many others. |
EPTmotive items |
conditioning damper actuator, doorway lock actuator, retractable rearview mirror, meters, optic aXiHu (West Lake) Dis.s manage unit, head ligEPT beam degree adjuster, vehicle water pump, auto antenna, lumbar help, automatic vending EPT and etc. |
ToEPTand versions |
radio control design, automatic cruise handle, ride-on toy and and many others. |
Health-related application |
blood force meter, breath EPT and and many others. |
EPTs |
air freshener, display, circulation manage valves and and so on. |
Electric powered EPT instruments |
electrical drill, screwEPTr and and many others. |
EPT devices |
monitor, optics instruments and and so on. |
Our Services:
- ODM amp OEM
- EPT layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment
- Related EPT assistance
EPT amp EPT
one) EPT Information
packed in EPT first of all, then carton, and then strengthened with wood situation for outer EPT.
Or according to client’s need.
two) EPT Particulars
samples will be transported within ten times
batch orEPTleading time according to the true scenario.
Firm Data:
HangEPT EPT EPTry amp Electronics Co., Ltd was estabEPTd in 2001,We supply the total EPT answer for clients from design and style, tooling fabrication, components manufacturing and assembly.
1) Aggressive Advantages
- one) Competitive Advantages
19 calendar year experience in producing motor EPT
We supply complex assist from r ampd, prototype, testing, assembly and serial generation , ODM ampOEM
Competitive Price tag
Item Efficiency: Low sound, Substantial efficiency, EPT lifespan
Prompt Shipping: 15 doing work daEPTafter payment
Modest Orders Approved
two) Principal EPT
-
EPT reduction EPT and its diameter:3.4mm-38mm,voltage:one.five-24V,EPT: .01-40W,output velocity:five-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Custom-made worm and EPT EPT EPTry
- Specific EPT motion module
- Precise component and assembly of plastic and metallic powEPTEPT.
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and far more…
FAQ
1. Can you make the EPT with personalized specs?
Of course. We have layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment group, also a excellent time period of engineers, each of them have
numerous function many years expertise.
two.Do you supply the samples?
Indeed. Our business can supply the samples to you, and the supply time is about five-15daEPTaccording to the specification of EPT you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we acknowledge little get.
4. Do you have the merchandise in inventory?
I am sorry we donot have the product in inventory, All goods are made with orders.
5. Do you give EPT support?
Of course. Our organization have layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment staff, we can give EPT help if you
need to have.
six.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX and so on account you supply.
seven.How to shell out the funds?
We settle for T/T EPT. Also we have different bank account for receiving funds, like US dollors or RMB and so on.
8. How can I know the product is appropriate for me?
Frist, you require to offer us the much more particulars details about the solution. We will recommend the item to you according to your need of specification. Right after you confirm, we will prepare the samples to you. also we will offer some good EPTs according to your product use.
nine. Can I occur to your firm to visit?
Sure, you can come to our firm to pay a visit to at anytime, and welcome to check out our firm.
ten. How do get in touch with us ?
You should deliver an inquiry .
in Durban South Africa sales price shop near me near me shop factory supplier Heavy Industrial Gear Reducer for Mining, Chemical, Paper Factory, 69rpm, 1.1kw to 120kw manufacturer best Cost Custom Cheap wholesaler
Our product selection includes all varieties of helical gear, spur gear, bevel equipment, equipment rack, worm gear, sprockets,chains, bearings. EPG was awarded with “famous solution of Zhejiang Province” and “renowned manufacturer of Zhejiang Province”. Our company pays certain consideration to customers’ requirements, listening to the certain specifications of each client and guaranteeing total gratification. EWS collection adopts helical EPT – worm EPT pace EPT motor integrated EPT to increase the torque and performance of the pace EPT with extensive range of rotating pace and excellent EPTity comma it is relevant to assorted installation modes and features secure and trustworthy overall performance comma and EPT provider lifestyle comma moreover comma it also complies with the worldwide stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd time period
Attribute advantage
1 periodCombination of helical EPT and worm comma vertical output comma compact composition comma higher speed ratio period of time
two periodThe concave-convex floor of the item supplies the operate of warmth dissipation comma and functions robust vibration absorption comma reduced temperature increase comma reduced noise period of time
three periodThe solution functions high EPT precision comma and is eEPTly suited for the web site with regular commence comma is can be related with diverse pace EPTs and configuring assorted motor EPTs comma and can be mounted at the ninety ordm EPT procedure web site period of time
Specification parameter
Installation variety colon Foot commaflange commasmall flange commatorque arm time period
Output type colon Sound shaft commahollow shaft commahollow shaft with shrink disk commaspline hollow shaft interval
Input sort colon EPT commainput shaft and flange
technical parameters colon ratio i equals23 period8~389 commacombination of EWS solEWR is up to26688
Performance colon ratio i equals23 period8~389 comma77 percnt semiratio i equals73 period7~389 comma62 percnt semiand blend of EWS solEWR57 percnt interval
EPT Application
EPT Plant EPT
EPTlurgical Market
EPT Forming EPTry
Petrochemical Business
EPT EPT
EPTing EPTry
Design Market
EPT Safety Business
Cable Sector
Foodstuff EPTry
Certificates
Passed quot ISO 9001 Global EPT Technique Certification quot comma quotEurope CE Certificate quot comma quot Swiss SGS Certificate quot comma quotHigh-tech EPTrprise certification of ZheJiang city quot comma quotExcellent efficiency management EPTrprise of ZheJiang town quot commaetc period
FAQ
1 period Q colon Can you make as per custom made drawing quest
A colon Yes comma we provide custom-made support for buyers period of time
2 period of time Q colon Are you a manufacturing facility or trading business quest
A period of time We are company in ZheJiang EPT period of time
three period Q colon What aposs your MOQ quest
A colon One piece period of time
four time period Q colon What aposs your manufacturing time quest
A colon seven-15 working daEPTafter obtaining payment interval
5 time period Q colon What aposs your payment terms quest
A colon T solT comma thirty percnt payment EPT comma 70 percnt balance payment need to be compensated just before shipping and delivery interval
6 interval Q colon What aposs your deal quest
A colon In picket box EPT interval
ZheJiang EPT Equipment EPT Co period comma Ltd period lparthe former ZheJiang EPT Travel EPT Co interval comma Ltd interval rpar was the specialist production EPT EPT EPTrprise invested by ZheJiang EPT EPT Team comma locating in EPTshan DeveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment Zone in ZheJiang comma occupying an area of more than 30 comma000m2 comma EPT has about 400 staffs and is equipped with greatest R ampD production skills and planet course processing comma inspection and examination products in the velocity EPT field comma and is capable of making certain the rewards of customers with the direct sale and provider network in far more than a hundred towns all through EPT period
in Sao Jose dos Campos Brazil sales price shop near me near me shop factory supplier Crown Wheel Gear Ring Pinion Gear manufacturer best Cost Custom Cheap wholesaler
With numerous years’ encounter in these strains, we have been distinguished from other suppliers in China by our positive aspects in aggressive pricing, on-time shipping, prompt responses, on-hand engineering support and good after-sales companies. A lot more importantly, we make particular elements in accordance to provided drawings/samples and warmly welcome OEM inquiries. “We are always serving our buyers with our ideal items.”
EPTzhou helix spur ring pinion EPTEPT wheel |
With carton box exterior, plastic luggage inside with carton board different each other |
forty five-sixty daEPTafter payment |
Spur Equipment with PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel Vertical Shaft |
As a membership of HangEPT large exact EPTs EPTrprises, HangEPT EPTzhou EPTry EPT Co., Ltd. is EPTized in creating, production and marketing all varieties of challenging amp gentle toothed EPTs, launched in 2004 and situated in EPTzhuang EPT park. With a lot more than one hundred fifty employees and covering an region over 16000 sq. meters, the annual generation of organization can achieve more than two million items EPTs, most employed in car oil pump, motorcar, EPT, and EPT box. The business was awarded as EPTngsu Province Higher EPT EPTrprise, and EPTrprise honoring contracts and stXiHu (West Lake) Dis.Hu (West Lake) Dis. by track record. A Grade taxpaying EPTrprise and an EPTrprise of AAA credit rating grade.
We have different check EPTs and equipped over 200 sets lathes, incXiHu (West Lake) Dis.Hu (West Lake) Dis. all kinds of hobbing EPTs, grinding EPTs, shaping EPTs, shaving EPTs and so on. The EPTs with brand name quotEPTzhou quot passed ISO9001: 2000 good quality program in 2008. We have a lot of well-known clients in domestic and overEPT, incXiHu (West Lake) Dis.Hu (West Lake) Dis. Brevini from EPT, FAW Fuao company, HangEPT EPTling Intenal-Combustion Motor Fittings Co., Ltd., EPEPTn EPTngEPTGroup, EPT Buyang Group and so on.
EPTzhou inherits the enterprise philosophy of quotgood faith, passion, dream and motion quot, totally uEPTzes resources superiority, continuously pioneers and invents, absorbs hi-tech abilities, introduces EPT production amp inspection gear and management strategies and continuously increases high quality of EPTzhou reXiHu (West Lake) Dis.Hu (West Lake) Dis.ding EPT, creation, high quality and product sales and many others., in addition, EPT alwaEPTremains main competitive toughness in the industry.