Tag Archives: high speed gear reducer

China Speed Gear Reducer Bevel Helical Agricultural Cycloidal High Precision Planetary Winch Wheel Slewing Drive Nmrv Worm Gearbox gearbox assembly

Guarantee: 1 12 months
Relevant Industries: Lodges
Excess weight (KG): twenty
Custom-made help: OEM, ODM, OBM
Gearing Arrangement: Helical
Output Torque: 800~100000N.m
Enter Pace: 1400rpm
Output Pace: 14-280rpm
Ratio: 7.5~one hundred
Mount Place: Foot Mounted
Bearing: C&U,LYC,SKF
Packaging Specifics: Wood packing containers , Cantons packed in 1 pallet
Port: HangZhou Port, ZheJiang Port

Merchandise Description

Worm gearbox
RV collection, WP collection, SWL collection screw jack, VF collection
Helical gearbox
R/F/S/K Series GearboxK Series Helical-Bevel Equipment Motor, S Collection Helical-Worm Geared Motor, F Series Helical-Bevel Gear Motor, R Collection Helical Geared Motor
BKM sequence Helical-hypoid Gear Models * BKM..C (MV), * BKM..B (ST), * BKM..B(IEC)
RC Sequence Helical gearbox * RC..P (IEC) Foot-mounted helical equipment device, * RC..HS Shaft input foot-mounted helical equipment unit, * RCZ..P (IEC) B14 Flange-mounted helical equipment unit, * RCZ..HS Shaft input B14 Flange-mounted helical equipment unit, * RCF..P (IEC) Flange-mounted helical equipment device, * RCF…HS Shaft input Flange-mounted helical equipment unit
JWG collection Helical-worm Gear Models * JWG50, * JWG63, * JWG75, * JWG90,* JWG110
HB Collection Helical gearboxH Collection Helical Equipment Device Parallel shaft, OEM GCr15 P6 NJ216EM Quality Brass Cage Cylindrical Roller Bearing personalize bearing from bearing manufacturing facility B Series Bevel-helical Gear Device Proper angle
Extruder Gearbox * ZLYJ112 * ZLYJ133 * ZLYJ146 * ZLYJ173 * ZLYJ200 * ZLYJ225 * ZLYJ250 * ZLYJ280 * ZLYJ315 * ZLYJ330 * ZLYJ375 * ZLYJ420 * ZLYJ450 * ZLYJ630 * ZSYJ450 * ZSYJ560 * ZSYJ630
ZQ Series Cylindrical gearbox * ZQ250 * ZQ350 * ZQ400 * ZQ500 * ZQ650 * ZQ750 * ZQ850 * ZQ1000
ZY Collection Parallel Shaft gearboxZDY (1 Stage), ZLY (2 Phase), ZSY (3 Stage), ZFY (4 Phase)
DCY Sequence helical gearboxDBY (2 Phase), DCY (3 Phase), DFY (4 Stage)
MC Sequence Gearbox * MC.H Sequence Parallel Shaft Gearbox, * MC.B Series Proper Angle Gearbox
BK Series Bucket Elevator Gearbox
MBY/MBYX Series Edge Push Mill Gearbox
Cycloidal gearbox
BL/XL flange vertical mounted double shaft typeBW/XW baseboard horizontal put in double shaft varietyBLD/XLD flange vertical installed motor direct-connection varietyBWD/XWD baseboard horizontal installed motor immediate-connection kind
Planetary gearbox
High-precision planetary reducerBAB Collection, BABR Sequence, Undesirable Sequence, BADR Series, BAE Sequence, BAF Sequence, BPG/BPGA Sequence
Planetary Feed Mixer GearboxPGA502, PGA1003, PGA1602, PGA1702, PGA2102, PGA2502, PGA3004, PGA1002, PGA1202, PGA1703, PGA2103, PGA3003, PGA3003, pto gear box PGA4203
Gearbox for Tracked Vehicle700C1H, 701C1, 703C2H, 705C2H, 706C3H, 707C3B, 709C3B, 710C3B, 711C3B, 715C3B, 716C3B, 717C3H, 718C3H, 720C3H
Gearbox for Winch400W1, 401W1, 402W2, 403W2, 405W, 405.4W, 406AW, 406W, 406BW3, 407AW, 407W3, 410W3, High High quality Hiace areas Automotive transmission Assy gearbox 4Y 413W, 414W3, 415W3, 416W3, 417W3 , 419W3
Gearbox for Wheeled VehicleEP601L1A, EP603L2A, EP603L2B, EP602L2, EP605L2, EP606L2, L3, EP607L2, L3, EP607L2, L3, EP609L2, L3, EP610L2, L3, EP611L2, L3, EP613L3, EP615L3
Planetary Slewing Generate GearboxEP700L EP701L EP703AL EP705AL EP705L EP706AL RP706L EP707AL EP707L EP709AL EP711AL EP711L EP713 EP715L3 EP706S EP707S EP709S EP710S EP710BS EP710DS EP714S EP715S EP716S EP717S
Gearbox for Wind TurbinesEP700L EP701L EP703AL EP705AL EP706BL4 EP707AL4 EP709AL4 EP711BL4 EP713L4 EP715L4
Inline / Proper Angle Planetary gearboxEP300L EP301L EP303L EP305L EP306L EP307L EP309L EP310L EP311L EP313L EP315L EP316L EP317L EP318L EP319L EP321L
Agricultural gearbox
* Feed Mixer Gearbox * Fertilizer Spreader Gearboxes * Flail Mower Gearbox * Gearbox for Rotary Rakes * Garden Mower Gearbox * Post Gap Digger Gearbox * Rotary Cutter Gearbox * Rotary Mower Gearbox * Rotary Tiller Gearbox * Spherical Baler Gearbox * Snowblower Gearbox * Parallel Gearbox* Micro Tiller Gearbox * Manure Spreader Gearbox * Irrigation Reels Gearbox * Hydraulic Push Gearbox * Gearbox for P.T.O. Generator and Circular Saws – Belt Saws * Gearbox for Hay Tedders * Cutter Bars Gearbox * Angular Gearbox * Agricultural Sprayer Gearbox * Agitators Gearbox for Sewage
Relevant Items Company Profile

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Speed Gear Reducer Bevel Helical Agricultural Cycloidal High Precision Planetary Winch Wheel Slewing Drive Nmrv Worm Gearbox     gearbox assembly	China Speed Gear Reducer Bevel Helical Agricultural Cycloidal High Precision Planetary Winch Wheel Slewing Drive Nmrv Worm Gearbox     gearbox assembly
editor by czh 2023-02-17

China Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors manufacturer

Product Description

We are 1 of the top manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a energy transmission unit to make high torque by lowering the travel velocity or improve the travel pace the other way. Planetary gearbox consisting 3 components: sunshine gear, planet gear and ring equipment . A Solar gear is a gearwheel in a planetary equipment method, that rotates all around its possess axis and has other gears (earth gears) that rotate about it. Considerably like the Solar and planets in our photo voltaic system. The amount of planetary gears in a gearbox differs based mostly on the equipment ratio. Most planetary gearboxes have from 2 to 5 world gears.
When hunting at planetary gears, the toughness of the gearbox is usually determined by the dimensions of the sun gear. Bigger solar gears will enable for increased torque values. The world provider,Its goal is to maintain up to gears of the very same size, which mesh with the sunshine gear.

 



Planetary Gearbox benefits:

  1. Gives large torque at gradual speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Solar gears ,earth gears and ring gears are produced of powder metallurgy and sintering metal
  4. Lower sounds ranges.
  5. Great good quality taper roller bearings for input and output shafts .
  6. Substantial efficiency .

We create precision steel gearboxes by way of powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is blended with binder materials to produce a”feedstock” that is then shaped and solidified using injection molding.The ability to combine a number of functions into 1 process ensures MIM is profitable in saving guide occasions as well as fees, offering considerable benefits to producers. The metallic injection molding process may possibly be a eco-friendly engineering thanks to the significant reduction in wastage in contrast to “classic” producing methods.

MIM can make elements exactly where it is challenging, or even extremely hard, to successfully manufacture an merchandise via other means of fabrication. Enhanced costs for traditional production methods inherent to portion complexity, such as inner/exterior threads, miniaturization, or identification marking, usually do not boost the cost in a MIM operation thanks to the overall flexibility of injection molding.
The window of economic gain in steel injection molded parts lies in complexity and volume for little-measurement components. MIM resources are comparable to metallic fashioned by competing approaches, and ultimate items are used in a wide variety of industrial, commercial, healthcare, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are widespread and machining is essential for closer tolerances .
MIM technology has identified elevated purposes in the industrial globe – from home appliances to watches, cars to aerospace, and health-related to orthodontics.

The positive aspects of metal injection molding for steel fabrications :

  • Optimum degree of design independence for complex designs and geometries
  • Provides functional economic solutions to more and more stringent materials and solution style specifications
  • Useful integration of a variety of features, this kind of as lateral drillings, interior and exterior threads and gear tooth.
  • Factors can be warmth and surface area handled, plated, welded and soldered
  • Very high volume production sequence operate on fully-computerized injection molding equipment employing multi-cavity instruments

 

Steel injection moulding method custom made steel parts 

MIM prcess in each steps :
one. Steel powers option
2. Binders
three. Mixing
4. Molding
5. De-binding
six. Sintering
7. put up sintering procedure such as polishing 
eight. Mechanical homes MIM parts

Custom-made metallic components specification
 

Product sort Personalized large precision little gearboxes for DC motors
Material steel 
Process Powder metallurgy , steel injection molding 
Therapy plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Supply time  20 times for mass manufacturing

Custom metallic areas

Workshop

US $3
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type Custom high precision small gearboxes for DC motors
Material steel 
Process Powder metallurgy , metal injection molding 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production
US $3
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type Custom high precision small gearboxes for DC motors
Material steel 
Process Powder metallurgy , metal injection molding 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  20 days for mass production

The Advantages of Using a Cyclone Gearbox

Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.helical gearbox

Transmission ratio

Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

Compressive force

Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

Rotational direction

Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

Design

Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

Sizing and selection

Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
China Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors     manufacturer China Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors     manufacturer
editor by czh 2023-01-25

China High Efficiency X/B Series Cycloid Speed Reducer Industrial Gearbox cycloidal gear drive

Merchandise Description

Item Description

Higher efficiency X/B collection Cycloid speed reducer industrial gearbox

Elements:

1. Housing: Forged Iron
two. Gearset: Cycloid Wheel & Pin Wheel
three. Enter Configurations:
Equipped with Electric Motors (AC Motor, Brake Motor, Explosion-proof Motor, Controlled Speed Motor, Hydraulic Motor)
IEC-normalized Motor Flange
Keyed Solid Shaft Input
4. Output Configurations:
Keyed Strong Shaft Output
 

In depth Photographs

Attributes:

one. Large reduction ratio, 1-phase ratio 9~87, 2-phase ratio 121~1849, greater reduction ratio is obtainable by 3-stage or multistage mixtures
two. Large performance, the common performance is in excess of 90%
three. Compact structure, light-weight fat
4. Stable and dependable procedure, reduced noise5. Long service lifestyle

Product Parameters

Parameters:

Types Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
1 Phase
X2(B0/B12) .37~1.five 9~87 one hundred fifty Φ25(Φ30) Φ15
X3(B1/B15) .55~2.2 9~87 250 Φ35 Φ18
X4(B2/B18) .seventy five~4. nine~87 five hundred Φ45 Φ22
X5(B3/B22) 1.5~7.5 nine~87 1,000 Φ55 Φ30
X6(B4/B27) two.2~11 9~87 2,000 Φ65(Φ70) Φ35
X7 3.~eleven nine~87 2,seven hundred Φ80 Φ40
X8(B5/B33) five.5~eighteen.5 nine~87 four,500 Φ90 Φ45
X9(B6/B39) seven.5~thirty 9~87 seven,100 Φ100 Φ50

X10(B7/B45) fifteen~45 nine~87 twelve,000 Φ110 Φ55
X11(B8/B55) eighteen.5~fifty five 9~87 twenty,000 Φ130 Φ70
2 Phase
X32(B10) .twenty five~.fifty five 121~1849 Φ35 Φ15
X42(B20/B1812) .37~.seventy five 121~1849 Φ45 Φ15
X53(B31/B2215) .fifty five~1.5 121~1849 Φ55 Φ18
X63(B41/B2715) .seventy five~2.two 121~1849 Φ65(Φ70) Φ18
X64(B42/B2718) .75~2.2 121~1849 Φ65(Φ70) Φ22
X74 1.1~3. 121~1849 Φ80 Φ22
X84(B52/B3318) 1.5~4. 121~1849 Φ90 Φ22
X85(B53/B3322) 2.2~5.five 121~1849 Φ90 Φ30
X95(B63/B3922) 3.~7.five 121~1849 Φ100 Φ30
X106(B74/B4527) four.~11 121~1849 Φ110 Φ35
X117(B84/B5527) 4.~15 121~1849 Φ130 Φ40(Φ35)

one Stage Ratio: 9, eleven, 17, 23, 29, 35, 43, fifty nine, seventy one, 87
two Phase Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

Installation:
Foot Mounted
Flange Mounted
Lubrication:

Foot-mounted Flange-mounted
1 Stage X2~X4 X5~X11 X2~X4 X5~X11
Grease Lubrication Oil-tub & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication
2 Phase X32~X42 X53~X117 X32~X42 X53~X117
Grease Lubrication Oil-tub & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication

Cooling:
Organic Cooling

Packaging & Transport

Company Profile

Our Advantages

FAQ

one.Q:What types of gearbox can you make for us?

A:Major merchandise of our business: UDL sequence velocity variator,RV collection worm gear reducer, ATA collection shaft mounted gearbox, X,B series equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, far more
than 1 hundred types and hundreds of specs
two.Q:Can you make as per customized drawing?
A: Of course, we offer personalized services for buyers.
3.Q:What is your conditions of payment ?
A: 30% Advance payment by T/T after signing the agreement.70% ahead of delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to speak to us for more element information and inquiry.
If you have distinct parameters and requirement for our gearbox, customization is obtainable.

Application: Motor, Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened
Installation: Vertical Type
Step: Double-Step

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Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

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Models Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
1 Stage
X2(B0/B12) 0.37~1.5 9~87 150 Φ25(Φ30) Φ15
X3(B1/B15) 0.55~2.2 9~87 250 Φ35 Φ18
X4(B2/B18) 0.75~4.0 9~87 500 Φ45 Φ22
X5(B3/B22) 1.5~7.5 9~87 1,000 Φ55 Φ30
X6(B4/B27) 2.2~11 9~87 2,000 Φ65(Φ70) Φ35
X7 3.0~11 9~87 2,700 Φ80 Φ40
X8(B5/B33) 5.5~18.5 9~87 4,500 Φ90 Φ45
X9(B6/B39) 7.5~30 9~87 7,100 Φ100 Φ50

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X10(B7/B45) 15~45 9~87 12,000 Φ110 Φ55
X11(B8/B55) 18.5~55 9~87 20,000 Φ130 Φ70
2 Stage
X32(B10) 0.25~0.55 121~1849 Φ35 Φ15
X42(B20/B1812) 0.37~0.75 121~1849 Φ45 Φ15
X53(B31/B2215) 0.55~1.5 121~1849 Φ55 Φ18
X63(B41/B2715) 0.75~2.2 121~1849 Φ65(Φ70) Φ18
X64(B42/B2718) 0.75~2.2 121~1849 Φ65(Φ70) Φ22
X74 1.1~3.0 121~1849 Φ80 Φ22
X84(B52/B3318) 1.5~4.0 121~1849 Φ90 Φ22
X85(B53/B3322) 2.2~5.5 121~1849 Φ90 Φ30
X95(B63/B3922) 3.0~7.5 121~1849 Φ100 Φ30
X106(B74/B4527) 4.0~11 121~1849 Φ110 Φ35
X117(B84/B5527) 4.0~15 121~1849 Φ130 Φ40(Φ35)

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Foot-mounted Flange-mounted
1 Stage X2~X4 X5~X11 X2~X4 X5~X11
Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication
2 Stage X32~X42 X53~X117 X32~X42 X53~X117
Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication
Application: Motor, Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Models Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
1 Stage
X2(B0/B12) 0.37~1.5 9~87 150 Φ25(Φ30) Φ15
X3(B1/B15) 0.55~2.2 9~87 250 Φ35 Φ18
X4(B2/B18) 0.75~4.0 9~87 500 Φ45 Φ22
X5(B3/B22) 1.5~7.5 9~87 1,000 Φ55 Φ30
X6(B4/B27) 2.2~11 9~87 2,000 Φ65(Φ70) Φ35
X7 3.0~11 9~87 2,700 Φ80 Φ40
X8(B5/B33) 5.5~18.5 9~87 4,500 Φ90 Φ45
X9(B6/B39) 7.5~30 9~87 7,100 Φ100 Φ50

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X10(B7/B45) 15~45 9~87 12,000 Φ110 Φ55
X11(B8/B55) 18.5~55 9~87 20,000 Φ130 Φ70
2 Stage
X32(B10) 0.25~0.55 121~1849 Φ35 Φ15
X42(B20/B1812) 0.37~0.75 121~1849 Φ45 Φ15
X53(B31/B2215) 0.55~1.5 121~1849 Φ55 Φ18
X63(B41/B2715) 0.75~2.2 121~1849 Φ65(Φ70) Φ18
X64(B42/B2718) 0.75~2.2 121~1849 Φ65(Φ70) Φ22
X74 1.1~3.0 121~1849 Φ80 Φ22
X84(B52/B3318) 1.5~4.0 121~1849 Φ90 Φ22
X85(B53/B3322) 2.2~5.5 121~1849 Φ90 Φ30
X95(B63/B3922) 3.0~7.5 121~1849 Φ100 Φ30
X106(B74/B4527) 4.0~11 121~1849 Φ110 Φ35
X117(B84/B5527) 4.0~15 121~1849 Φ130 Φ40(Φ35)

###

Foot-mounted Flange-mounted
1 Stage X2~X4 X5~X11 X2~X4 X5~X11
Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication
2 Stage X32~X42 X53~X117 X32~X42 X53~X117
Grease Lubrication Oil-bath & Splash Lubrication Grease Lubrication Oil Pump Circulation Lubrication

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.helical gearbox

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China High Efficiency X/B Series Cycloid Speed Reducer Industrial Gearbox     cycloidal gear driveChina High Efficiency X/B Series Cycloid Speed Reducer Industrial Gearbox     cycloidal gear drive
editor by czh 2023-01-07