Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
GB | 090 | 571 | P2 |
Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Main Technical Performance
Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
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Cyclone Gearbox Vs Involute Gearbox
Whether you’re using a cycloidal gearbox or an involute gearbox for your application, there are a few things you should know. This article will highlight some of those things, including: cycloidal gearbox vs involute gearbox, weight, compressive force, precision, and torque density.
Compressive force
Several studies have been carried out to analyze the static characteristics of gears. In this article, the authors investigate the structural and kinematic principles of a cycloidal gearbox. The cycloidal gearbox is a gearbox that uses an eccentric bearing inside a rotating frame. It has no common pinion-gear pair, and is therefore ideal for a high reduction ratio.
The purpose of this paper is to investigate the stress distribution on a cycloidal disc. Various gear profiles are investigated in order to study the load distribution and dynamic effects.
Cycloidal gearboxes are subject to compression and backlash, which require the use of proper ratios for the bearing rate and the TSA. The paper also focuses on the kinematic principles of the reducer. In addition, the authors use standard analysis techniques for the shaft/gear and the cycloidal disc.
The authors previously worked on a rigid body dynamic simulation of a cycloidal reducer. The analysis used a trochoidal profile on the cycloidal disc periphery. The trochoidal profile is obtained from a manufacturing drawing and takes into account the tolerances.
The mesh density in the cycloidal disc captures the exact geometry of the parts. It provides accurate contact stresses.
The cycloidal disc consists of nine lobes, which move by one lobe per rotation of the drive shaft. However, when the disc is rotated around the pins, the cycloidal disc does not move around the center of gravity. Therefore, the cycloidal disc shares torque load with five outer rollers.
A low reduction ratio in a cycloidal gearbox results in a higher induced stress in the cycloidal disc. This is due to the bigger hole designed to reduce the material inside the disc.
Torque density
Several types of magnetic gearboxes have been studied. Some magnetic gearboxes have a higher torque density than others, but they are still not able to compete with the mechanical gearboxes.
A new high torque density cycloidal magnetic gearbox using Halbach rotors has been developed and is being tested. The design was validated by building a CPCyMG prototype. The results showed that the simulated slip torque was comparable to the experimental slip torque. The peak torque measured was a p3 = 14 spatial harmonic, and it corresponds to the active region torque density of 261.4 N*m/L.
This cycloidal gearbox also has a high gear ratio. It has been tested to achieve a peak torque of 147.8 Nm, which is more than double the torque density of the traditional cycloidal gearbox. The design incorporates a ferromagnetic back-support that provides mechanical fabrication support.
This cycloidal gearbox also shows how a small diameter can achieve a high torque density. It is designed with an axial length of 50mm. The radial deflection forces are not serious at this length. The design uses a small air gap to reduce the radial deflection forces, but it is not the only design option.
The trade-off design also has a high volumetric torque density. It has a smaller air gap and a higher mass torque density. It is feasible to make and mechanically strong. The design is also one of the most efficient in its class.
The helical gearing design is a newer technology that brings a higher level of precision to a cycloidal gearbox. It allows a servomotor to handle a heavy load at high cycle rates. It is also useful in applications that require smaller design envelopes.
Weight
Compared to planetary gearboxes, the weight of cycloidal gearboxes is not as significant. However, they do provide some advantages. One of the most significant features is their backlash-free operation, which helps them deliver smooth and precise movement.
In addition, they provide high efficiency, which means that servo motors can run at higher speeds. The best part is that they do not need to be stacked up in order to achieve a high ratio.
Another advantage of cycloidal gearboxes is that they are usually less expensive than planetary gearboxes. This means that they are suitable for the manufacturing industry and robotics. They are also suited for heavy-duty robots that require a robust gearbox.
They also provide a better reduction ratio. Cycloidal gears can achieve reduction ratios from 30:1 to 300:1, which is a huge improvement over planetary gears. However, there are few models available that provide a ratio below 30:1.
Cycloidal gears also offer more resistance to wear, which means that they can last longer than planetary gears. They are also more compact, which helps them achieve high ratios in a smaller space. The design of cycloidal gears also makes them less prone to backlash, which is one of the major shortcomings of planetary gearboxes.
In addition, cycloidal gears can also provide better positioning accuracy. In fact, this is one of the primary reasons for choosing cycloidal gears over planetary gears. This is because the cycloid disc rotates around a bearing independently of the input shaft.
Compared to planetary gearboxes, cycloidal gears are also much shorter. This means that they provide the best positioning accuracy. They are also 50% lighter, meaning that they have a smaller diameter.
Precision
Several experts have studied the cycloidal gearbox in precision reducers. Their research mainly focuses on the mathematical model and the method for precision evaluation of cycloidal gears.
The traditional modification design of cycloidal gears is mainly realized by setting various machining parameters and center position of the grinding wheel. But it has some disadvantages because of unstable meshing accuracy and uncontrollable tooth profile curve shape.
In this study, a new method of modification design of cycloidal gears is proposed. This method is based on the calculation of meshing backlash and pressure angle distribution. It can effectively pre-control the transmission accuracy of cycloid-pin gear. It can also ensure good meshing characteristics.
The proposed method can be applied in the manufacture of rotary vector reducers. It is also applicable in the precision reducer for robots.
The mathematical model for cycloidal gears can be established with the pressure angle a as a dependent variable. It is possible to calculate the pressure angle distribution and the profile pressure angle. It can also be expressed as DL=f(a). It can be applied in the design of precision reducers.
The study also considers the root clearance, the backlash of gear teeth and the profile angle. These factors have a direct effect on the transmission performance of cycloidal gear. It also indicates the higher motion accuracy and the smaller backlash. The modified profile can also reflect the smaller transmission error.
In addition, the proposed method is also based on the calculation of lost motion. It determines the angle of first tooth contacts. This angle is an important factor affecting the modification quality. The transmission error after the second cycloid method is the least.
Finally, a case study on the CZPT RV-35N gear pair is shown to prove the proposed method.
Involute gears vs cycloidal gears
Compared to involute gears, cycloidal gears have a lower noise, less friction, and last longer. However, they are more expensive. Cycloidal gears can be more difficult to manufacture. They may be less suitable for certain applications, including space manipulators and robotic joints.
The most common gear profile is the involute curve of a circle. This curve is formed by the endpoint of an imaginary taut string unwinding from the circle.
Another curve is the epicycloid curve. This curve is formed by the point rigidly attached to the circle rolling over another circle. This curve is difficult to produce and is much more expensive to produce than the involute curve.
The cycloid curve of a circle is also an example of the multi-cursor. This curve is generated by the locus of the point on the circle’s circumference.
The cycloid curve has the same diameter as the involute curve, but is tangentially curving along the circle’s diameter. This curve is also classified as ordinary. It has several other functions. The FE method was used to analyze the strain state of cycloidal speed reducers.
There are many other curves, but the involute curve is the most widely used gear profile. The involute curve of a circle is a spiraling curve traced by the endpoint of an imaginary tautstring.
Involute gears are a lot like a set of Lego blocks. They are a lot of fun to play with. They also have a lot of advantages. For example, they can handle center sifts better than cycloidal gears. They are also much easier to manufacture, so the cost of involute teeth is lower. However, they are obsolete.
Cycloidal gears are also more difficult to manufacture than involute gears. They have a convex surface, which leads to more wear. They also have a simpler shape than involute gears. They also have less teeth. They are used in rotary motions, such as in the rotors of screw compressors.
editor by CX 2023-04-23
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GFT-T Series Gear BOX EPT PARAMETERS: | |||||||
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Business Data
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We are hunting ahead to creating productive business associations with new consumers around the globe in the long term. Our AdvantagesProducts Massive volume in Inventory, No MOQ needed We comply with all the international standards, such as ISO9001 and TS16949 requirements. Quality and credit rating are the bases that make a company alive.
Plow One Shaft Ploughshear Mixer for Dry Powder
Short INTRODUCTION:
PerMix PTS sequence Ploughshare Mixer is a single of our two sorts of Turbulent Mixer, which are initially developed by our Israeli engineers. The other one particular is PTP sequence Paddle Mixer.
PTS ploughshare mixer is so adaptable that it can handle nearly all sorts of supplies incXiHu (West Lake) Dis.Hu (West Lake) Dis. dry powders, granular components, brief fibered substances, moist solids with liquids, pasty supplies and highly viscous masses.
The PerMix PTS sequence Ploughshare Mixer can be used for quite a few processing, incXiHu (West Lake) Dis.Hu (West Lake) Dis. compounding, fantastic miXiHu (West Lake) Dis.ng, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates, and so forth. It is specifically suited for these kinds of difficult procedures as miXiHu (West Lake) Dis.ng trace elements in proportions of one in one hundred,000 to 1 in one,000,000 areas.
HOW IT Performs:
PerMix PTS sequence Ploughshare Mixer is composed of a centrally mounted horizontal shaft that rotates in a cylindrical container, plough formed miXiHu (West Lake) Dis.ng elements that are connected to the centrally mounted shaft, EPT openings at the best for feeding resources, flush fitting accessibility doorways in the entrance of the mixer, a flush fitting discharge valve at the base of the mixer which is pneumatically or manually operated, and a total EPT unit.
The miXiHu (West Lake) Dis.ng drum of a Ploughshare Mixer is loaded from thirty% to 70% capability, making it possible for place for individual particles to be dispersed within the primary location of the mixer. The plough-formed miXiHu (West Lake) Dis.ng factors EPT intense aXiHu (West Lake) Dis.al and radial motion creating the merchandise to go during the miXiHu (West Lake) Dis.ng location. The shape and angle, with each other with the adjustment and rotation of the miXiHu (West Lake) Dis.ng factors and the miXiHu (West Lake) Dis.ng drum, trigger the item to be lifted off the area of the drum wall. The item is routinely discharged whilst the EPT is nonetheless operating so that any segregation is prevEPTd.
LAB amp PILOT Versions:
PerMix is able to provide lab amp pilot measurement ploughshare mixers for EPT amp DeveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment purpose. The tiny dimensions EPT is quite useful for clients when the components for R ampD are costly, and to meet the spending budget limit at the 1st stage. With the great overall performance of the lab amp pilot mixer, it is straightforward to scale up for a medium dimension or even bigger one particular.
EPT Layout WITH CHOPPERS:
The set up of PerMix High Pace Facet Choppers in the fundamental PTS mixer permits the breaking down of agglomerates / lumps, and also accelerates the miXiHu (West Lake) Dis.ng method. Collectively with the miXiHu (West Lake) Dis.ng aspect, the PerMix Aspect Chopper removes lumps in the preliminary merchandise, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Side Chopper is operated independently by its personal motor.
VACUUM MIXER DRYER:
With some EPT modifications – for illustration heating jacket for the miXiHu (West Lake) Dis.ng tank, mechanical shaft seal, EPT segmEPTd discharge valve, dust filter housing, temperature handle system – the PerMix PTS collection Ploughshare Mixer can be used as a multi-stage procedure vessel getting rid of the want for extra EPTist tools. It can be utilized as a EPT mixer dryer, mixer-granulator, de-aerator, reactor and cooler.
OPTIONAL Functions:
– Numerous sorts of miXiHu (West Lake) Dis.ng aspect
PerMix provides mostly two varieties of miXiHu (West Lake) Dis.ng components: plough (for PTS Mixer) and paddle (for PTP Mixer). Both have their advantages: the plough-shaped component shortens the miXiHu (West Lake) Dis.ng time, and can effortlessly penetrate via the dense and thick powEPTor paste resources, while the paddle element demands much less EPT use and can deal with viscous slurry supplies.
– Ongoing procedure
PerMix provides mixers for constant operate when a large potential per hour is required for the exact same content. Steady plough mixers differ from batch plough mixers in that the mass flow of the solution is from the inlet of the container to the discharge at the opposite end.
– Heating/Cooling jacket
Jacketed trough for heating/cooling operation by steam, thermal oil, or water. ASME/PED certification can be optional for high force procedure.
– Generate program
Travel technique by EPTed motor, cycloidal EPT, worm EPT, belt or EPT EPT, and so on.
– Feeding amp Discharging
A variety of feeding amp discharging approaches can be picked by the clients. Discharging port can be by manual or pneumatic procedure.
– Entry doorway
Access doorways can be made for easy cleaning, inspection amp routine maintenance.
– Spray nozzle
Liquid can be included into the powEPTby spray nozzles on a pipe which is put in on the best of the miXiHu (West Lake) Dis.ng trough. The necessary pump and tank can also be offered by PerMix.
– Extended EPT bases
Discharge clearance of PerMix mixers are offered according to customer’s prerequisite, with extended EPT bases, tubular frames, system, and many others.
– Design substance
We are able to offer you mixers with make contact with part to be constructed by EPT steel, SS304, SS316/316L, EPTium, Duplex stainless steel, Hastelloy, and so on. For abrasive components we provide hardened metal as the get in touch with part, or the miXiHu (West Lake) Dis.ng components to be coated with materials such as Tungsten Carbide or equal. Also we create mixers all by stainless metal in orEPTto satisfy the large hygienic need.
Purposes:
– Foodstuff
Baking Powder, Cheese Distribute Ingredients, Confections, Deep-frying Batter Mixes, Drink Mixes, Frozen Fruits, Fruit Pulps, Herbs, Instant Soups, Muesli, Potato Flakes, Salads, Snack Meals, Stock Cube Mixes, EPTble Salt, Tobacco, Waffle Filling
– Diet
Enzymes, Lecithin Powder, Mineral Substances, Nourishment Nutritional supplements, Protein, Sporting activities Nutrition, Vitamin Mixes, Whey Powder
– Animal Care
Animal Feeds, Chicken Fattening Feed, Fish Foodstuff, Mineral Feed, Pet Foods, Poultry Feed, Rabbit Feed, Veterinary Medicine
– Chemicals
EPT, EPT Black, Dyestuff, Electrode Mass, Fly Ashes, Fungicides, Peat Moss Mixes, Pesticides, Prescribed drugs, Pigments, Plastic Additives, Resins, Strong Lubricants
– Cosmetics
Coloring Powder, Dispersing Agent, Kaolin Clay, Mask Powder, Mica Flour, Area Lively Agent, EPTlcum Powder, EPTium DioXiHu (West Lake) Dis.de
– Day-to-day Care
Aromas, Cat Box Litter, Cleansers, Detergents, Potpourri
– Building EPTs
Attractive Paste Coatings, Dry Mortar Mixes, Fibre Cement Cladding, Gypsum, EPTt Compounds, Thermal Insulation Composite
Specifications of Ploughshare Mixer:
Design | Overall capability (liter) |
Working potential (liter) |
EPT (*) (kW) |
Pace (rpm) | L1 (mm) |
L (mm) |
W (mm) |
H1 (**) (mm) |
H (***) (mm) |
PTS-5L | 5 | 3 | 1.one | -582 | a hundred and eighty | 800 | 500 | – | – |
PTS-10L | 10 | 7 | 1.1 | -582 | two hundred | 900 | five hundred | – | – |
PTS-45 | 45 | thirty | 2.two | 223 | 480 | 900 | 550 | 450 | 950 |
PTS-70 | 70 | 45 | 2.2 | a hundred ninety | 580 | 1,050 | 600 | 450 | 970 |
PTS-a hundred | a hundred | 70 | three | 170 | 660 | one,one hundred | 610 | 450 | 1,571 |
PTS-200 | 200 | one hundred forty | 5.5 | 149 | 890 | one,four hundred | 730 | 500 | 1,a hundred and eighty |
PTS-three hundred | three hundred | 210 | seven.5 | 129 | 970 | 1,550 | 850 | five hundred | one,three hundred |
PTS-five hundred | five hundred | 350 | eleven | 118 | 1,250 | two,000 | 950 | five hundred | one,400 |
PTS-750 | 750 | 500 | fifteen | 103 | 1,five hundred | 2,250 | 1,100 | 600 | one,600 |
PTS-one thousand | one,000 | seven-hundred | 22 | one zero one | one,900 | 2,600 | 1,a hundred and fifty | 600 | one,800 |
PTS-1500 | one,five hundred | 1,000 | 30 | 85 | two,a hundred and ten | 3,200 | 1,200 | 600 | two,000 |
PTS-2000 | 2,000 | one,four hundred | 45 | seventy two | 2,a hundred and ten | 3,500 | 1,350 | 600 | 2,two hundred |
PTS-3000 | three,000 | two,one hundred | fifty five | sixty seven | three,000 | 4,100 | one,500 | 800 | two,400 |
PTS-4000 | 4,000 | two,800 | seventy five | sixty two | three,000 | 4,200 | one,550 | 800 | 2,600 |
PTS-5000 | five,000 | three,500 | 75 | 54 | 3,000 | 4,three hundred | 1,620 | 800 | 2,800 |
one. PTS-L: laboratory measurement
2. (*) (**) (***): Modifications are offered in accordance to the customer’s request.
three. All specs and illustrations are as accurate as is reasonably feasible, but they are not binding.
four. PerMix reserves the rigEPT to modify the layout with out observe.
EPT Information:
Our Customers:
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PerMix Positive aspects:
FAQ:
Q: What is your price tag degree when compared with European suppliers and local EPT suppliers?
A: Based on the EPT sort and measurement, our price level is 30%-60% significantly less than the European suppliers and 5-fifteen% higher than the huge nearby suppliers.
Q: Are you able to offer tailor-made layout and production for the mixers?
A: Yes, in simple fact much more than 50 percent of our mixers are tailor created, which is one particular of our powerful points.
Q: Are you in a position to style and create other processing products?
A: We are open to talk about about it.
Q: Can you offer EPTs to OEM consumers, that means to label their makes on the EPTs.
A: Sure we are doing it a great deal. We have many OEM companions in the Usa.
Q: Do you have agent community out of EPT?
A: Sure we do have agents but only in some nations, for instance in Usa, Germany, Poland, Spain, Denmark, Turkey, Argentina, and many others. We are still searching for far more brokers due to the fact we believe to perform with brokers is the ideal way to do company.
Q: What is your shipping and delivery guide time of the miXiHu (West Lake) Dis.ng gear.
A: Depending on the dimensions and degree of customization, but generally it is from six-fourteen months.
Q: How do you pack and ship the miXiHu (West Lake) Dis.ng EPTs?
A: For EPTs don’t call for complete container loading, we will pack them in picket circumstance. For FCL (entire container loading) shipment, we will just wrap the EPTs in plastic films and repair them in the container. The shipment can be both by air or by sea.