Warranty: 1 year
Applicable Industries: Manufacturing Plant, Construction works , Energy & Mining, cycloidal gear planetary speed reducer electric
Weight (KG): 200 KG
Customized support: OEM, ODM, speed reducer electric motor reductor gearbox
Gearing Arrangement: Bevel / Miter
Output Torque: 1764-2745N.m
Input Speed: 1500rpm
Output Speed: 17-160rpm
Pole: 1 2 3 4 6 Stage
Ratio: 11-87
Housing Material: Cast Iron
Application: production equipment soap
Process: Carburizing, Nitriding , Grinding
Efficiency: 94%~98%
Mounting Position: Horizontal,Vertical,Flange
Color: Blue,Green,Gray,Red
Type: cycloidal gear planetary speed reducer electric motor reductor gearbox
Certification: gear planetary speed reducer electric motor
Packaging Details: sea worthy wooden case for Helical Spiral Bevel Cycloidal Planetary gear planetary speed reducer electric motor reductor gearbox

Product Overview PROFESSIONAL MANUFACTURE—— SINCE 1995K KA KAF Right angle shaft Helical Spiral Bevel gear Speed reducer electric motor reductor gearboxChinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, lightindustry,environmental protection, paper making, printing, lifting transport, food industry and so on. Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken. FEATURES AT A GLANCE K Series Helical Bevel Gear Box● It realized serialization and modularization with compact structure and wide range of transmission ratio. ● The transmission efficiency reach up to 96%. ● The gear processed by Carburizing, Nitriding & Grinding. ● High efficiency, superior performance with less energy consumption High precision gear, steady transmission, low noise, large load capacity, long service life. ● Support various of installation method. HB Series Helical Gearbox Helical Gear Motor Helical Gear Box Reducer PRODUCT SPECIFICATIONS Model selection for washing machine Gear Box Transmission:Closely using the ideal reduction ratio.Reduction ratio = servo motor speed / reducer output shaft speedTorque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value of acceleration exceeds the maximum load torque of the reducer.The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. Helical Spiral Bevel Cycloidal Planetary gear planetary speed reducer electric motor reductor gearbox.

Size	K 47 57	K 67	K 77	K 87	K 97	K 107	K 127	K 157	K 167 187
Structure	K KA KF KAF KAZ KAT KAB
Input power rating(kw)	0.18-5.5	0.18-5.5	0.37-11	0.75-22	3-45	7.5-90	5.5-55KW	11-160	18.5-200
Ratio	6.57-145.14	7.14-144.79	7.24-192.18	7.19-197.37	8.95-176.05	8.68-146.07	12.65-150.41	5.00-163.31	17.27-180.78
Permissible torque N.m	400/600	820	1550	2700	4300	8000	13000	1000	32000/50000

K KA KAF Right angle shaft motor gearbox helical bevel gear boxGear Reducer is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery,electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.. PRODUCT CONFIGURATION 20CrMnTi Hard Tooth Gear Copper Coil High Quality Electric Motor Famous Brand Bearings Working principle of gear reducer :When the output speed of the motor of the gear reducer is input from the driving shaft, the small gear of the reducer will move. The large gear is linked with the small gear, so the movement of the small gear will drive the movement of the large gear. The number of teeth is more than the number of teeth on the pinion, so the speed of the big gear will be slower than that of the pinion, and then output through the output shaft of the big gear, thus playing the role of output deceleration. PACKING AND TRANSPORTSea Worth Wooden Case To ensure the transport quality;Support Different Modes of Transportation Shipping , Air Freight, Railway Transportation, Express… Company Profile Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look forward to speaking with you to future discuss how we can be of service to you. Successful Project SIMILAR PRODUCTS FAQ 1. who are we?We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%). 2. Can you customize according to our requirements?Yes, we can design nonstandard products according to customer’s drawing and sample.3.what can you buy from us?speed reducer,gearbox,gear motor,pump,crusher4. why should you buy from us not from other suppliers?Founded in 1995, with over 20 years of production experience and credibility.With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery；Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

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