Warranty: 12 months
Applicable Industries: Food Shop, Printing Shops, Energy & Mining, Other, Robot, CNC machine, rotary table
Weight (KG): 17.4 KG
Customized support: OEM
Gearing Arrangement: Cycloidal
Output Torque: 47-6135Nm
Input Speed: based on motor
Output Speed: based on ratio
Color: silver or silver with black
Ratio: 31: 1-192.4:1
Backlash: <=1 arcmin
weight: 2.5kg-66.4kg
Structures: compact
Lead time: 10-15 days
Application: robot or machine tools
Matching motor: servo motor or stepper motor BLDC motor
Packing: carton or wood box
Keyword: RV gearbox
Packaging Details: Carton or wood box
Port: ZheJiang
Product Overview Description:The standard coaxial RV-E reducer has excellent performance in a very compact and high-precision component configuration. Therefore, it is widely used in the robotics industry and various mechanical transmission industries.The RV-E reducer includes a patented two-stage reduction design, which can provide greater torque, as well as a high reduction ratio and high impact load resistance under the premise of ensuring high precision and light weight. The RV-E reducer uses a unique pin tooth and RV gear structure with a cycloidal design of rolling contact parts to reduce wear, extend service life, and reduce backlash, making it more resistant to impact than traditional reducers, and further reduce backlash. The reducer is also equipped with a set of large internal angle bearings to achieve greater load capacity in order to reduce the need for external support equipment-thereby reducing design time and installation costs.The actual symmetrical gear design and all shafts supported by ball bearings guarantee constant performance during the service life and allow the CZPT value to reach 5 times the rated torque in a short time (for example, during an emergency stop).The integrated angular bearing of the RV-E reducer increases the rigidity of the reducer and realizes the ability of the reducer to support larger external loads. Therefore, the need for external support equipment is reduced, the number of parts required is reduced, the reliability is increased, and the total cost is reduced. The 100% continuous meshing design of the cycloidal gear and the pin teeth can achieve a large impact load capacity and a small backlash, because the force is evenly distributed to the entire reducer gear.The patented two-stage reduction mechanism reduces vibration because the 2 cycloid gears are rotating at a lower speed, and the reduced input shaft size reduces the inertia. Various reduction ratios can be obtained by simply changing the combination of spur gears in the first stage. The use of rolling contact parts in the reducer is beneficial to achieve excellent starting efficiency; reduce wear, obtain longer service life and reduce backlash. FEATURES AT A GLANCE *Backlash is less than 1 arc-min *Strong torsional rigidity, compact size *Coaxial parts for more design flexibility *Integrated angular bearing for greater thrust and cantilever momentum *High reduction ratio (up to 250:1) without increasing the size of the reducer *Large torque to 5X rated torque (emergency stop)
| Model | RV-6E, RV-20E, RV-40E, RV-80E, RV-110E, RV-160E, RV-320E, RV-450E |
| Ratio | 31:1, 41:1, 53.5:1, 57:1, 59:1, 79:1, 81:1, 101:1, 103:1, 105:1, 111:1, 118.5:1, 121:1, 129:1, 141:1, 145:1, 153:1, 154.8:1 161:1, 171:1, 185:1, 192.4:1 |
| Backlash | 1~1.5 arcmin |
| Torque | 47-4410Nm |
| Weight | 2.5-66.4kg |
| Package | Carton or wood gearbox |
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh