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China best The Reducer Factory Has High Production Efficiency and Long Service Life and Easy-to-Install Gearbox supplier

Product Description

Product Description

The reducer factory has high production efficiency and long service life and easy-to-install gearbox
WF series  gearboxes  for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.

High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.
 

Product Parameters

Size reduction ratio Rated output moment Allowable torque of start and stop Instantaneous allowable moment Rated input speed Maximum input speed Tilt stiffness Torsional stiffness No-load starting torque Transmission accuracy Error accuracy Moment of inertia Weight
  Axis rotation Shell rotation Nm Nm Nm rpm rpm Nm/arcmin Nm/arcmin Nm arcmin arcmin kg-m² kg
WF07 21 20 15 30 45 3000 6000 6 1.1 0.12 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.52 0.42
41 40 0.11 0.47
WF17 21 20 50 100 150 3000 6000 28 6 0.21 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.88 0.85
41 40 0.18 0.72
61 60 0.14 0.69
WF25 21 20 110 220 330 3000 5500 131 24 0.47 P1≤±1           P2≤±3 P1≤±1           P2≤±3 6.12 2
31 30 0.41 5.67
41 40 0.38 4.9
51 50 0.35 4.56
81 80 0.31 4.25
WF32 25 24 190 380 570 3000 4500 240 35 1.15 P1≤±1           P2≤±3 P1≤±1           P2≤±3 11 4.2
31 30 1.1 10.8
51 50 0.77 9.35
81 80 0.74 8.32
101 100 0.6 7.7
WF40 25 24 320 640 960 3000 4000 377 50 1.35 P1≤±1           P2≤±3 P1≤±1           P2≤±3 13.2 6.6
31 30 1.32 12.96
51 50 0.92 11.22
81 80 0.81 9.84
121 120 0.72 8.4

product drawings

Detailed Photos

The reducer factory has high production efficiency and long service life and easy-to-install gearbox

advantages:

 

1, fine precision cycloidal structure

Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).

 

2. Excellent accuracy (transmission loss ≤1 arcmin)

Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.

 

3, high rigidity

Increase the mesh rate to disperse the load, so the rigidity is high.

 

4. High overload capacity

It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.

 

5, the motor installation is simple

Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.

 

6. Maintenance free

Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.

 

7, stable performance

The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.
 

Product Classification

WF Series
High Precision Miniature Reducer

WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.

WFH Series
High Precision Miniature Reducer

WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.

WR Series
high-precision corner reducer

The WR series is a flange output corner reducer. Like the WF and WFH series, it is a high-precision reducer (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other types. Corner type reducer. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.

Installation Instructions

Company Profile

FAQ

Q:Are you a factory or a trading company ? where is your office ?

A:We are a company integrating industry and trade.The company is located at No. 101, Building F, HangZhou Industrial Park, No. 1 CZPT Street, Xiaobian Community, Chang’an Town, HangZhou City.

Q: What are your main products?

A: We currently have self-developed and manufactured planetary gearboxes, rv reducers, cycloidal gearboxes, hollow rotating platforms, steering gears, couplings and other products. You can view the specifications of the above products on our website, you can send us an email or leave a message, and our technical consultants will choose the product that suits you according to your needs.

Q: What’s your delivery time?

A: Generally speaking, it takes 15-30 days for our regular standard products, and it takes longer for customized products. But we are very flexible about the delivery time, it will depend on the specific order.

Q: Delivery time

A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection

A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer

A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Humanoid Robot
Hardness: Hardened Tooth Surface
Installation: Any Direction
Customization:
Available

|

Customized Request

helical gearbox

How to Calculate Transmission Ratio for a Cycloidal Gearbox

Using a cycloidal gearbox can be very useful in a wide variety of situations. However, it’s important to understand how to use it properly before implementing it. This article discusses the benefits of using a cycloidal gearbox, how to calculate the transmission ratio, and how to determine the effects of dynamic and inertial forces on the gearbox.

Dynamic and inertial effects

Various studies have been done to study the dynamic and inertial effects of cycloidal gearboxes. These studies have been performed using numerical, analytical and experimental methods. Depending on the nature of the load and its distribution along the gear, a variety of models have been developed. These models use finite element method to determine accurate contact stresses. Some of these models have been developed to address the nonlinear elasticity of contacts.
Inertial imbalance in a cycloidal gearbox causes vibration and can affect the efficiency of the device. This can increase mechanical losses and increase wear and tear. The efficiency of the device also depends on the torque applied to the cycloidal disk. The effectiveness of the device increases as the load increases. Similarly, the nonlinear contact dynamics are also associated with an increase in efficiency.
A new model of a cycloidal reducer has been developed to predict the effects of several operational conditions. The model is based on rigid body dynamics and uses a non-linear stiffness coefficient. The model has been validated through numerical and analytical methods. The model offers drastic reduction in computational costs. The model allows for a quick analysis of several operational conditions.
The main contribution of the paper is the investigation of the load distribution on the cycloidal disc. The study of this aspect is important because it allows for an analysis of the rotating parts and stresses. It also provides an indication of which gear profiles are best suited for optimizing torque transmission. The study has been conducted with a variety of cycloidal gearboxes and is useful in determining the performance of different types of cycloidal gearboxes.
To study the load distribution on the cycloidal disc, the authors investigated the relationship between contact force, cycloidal gearboxes and different gear profiles. They found that the non-linear contact dynamics have a large impact on the efficiency of a cycloidal gearbox. The cycloidal gearbox is an ideal solution for applications that involve highly dynamic servos. It can also be used in machine tool applications and food processing industries.
The study found that there are three common design principles of cycloidal reducers. These are the contact force distribution, the speed reduction and the trochoidal profile of the cycloidal disc. The trochoidal profile has to be defined carefully to ensure correct mating of the rotating parts. The trochoidal profile provides an indication of which gear profiles are best for optimizing torque transmission. The contact force distribution can be improved by refining the mesh along the disc’s width.
As the input speed increases, the efficiency of the reducer increases. This is because contact forces are constantly changing in magnitude and orientation. A cycloidal reducer with a one tooth difference can reduce input speed by up to 87:1 in a single stage. It also has the ability to handle high-cycle moves without backlash.helical gearbox

Transmission ratio calculation

Getting the correct transmission ratio calculation for a cycloidal gearbox requires a good understanding of what a gearbox is, as well as the product that it is being used for. The correct ratio is calculated by dividing the output speed of the output gear by the input speed of the input gear. This is usually accomplished by using a stopwatch. In some cases, a catalog or product specification may be required. The correct ratio is determined by a combination of factors, such as the amount of torque applied to the mechanism, as well as the size of the gears involved.
A cycloidal gear is a type of gear tooth profile that can be represented using a spline. It is also possible to model a gear with a cycloidal profile by using a spline to connect points against the beginning of a coordinate system. This is important in the design and functionality of a gear.
There are many different gears used in machines and devices. These include the herringbone gear, the helical gear and the spiral bevel gear. The best transmission ratios are typically obtained with a cycloidal gearbox. In addition to ensuring the accuracy of positioning, a cycloidal gearbox provides excellent backlash. Cycloid gears have a high degree of mechanical efficiency, low friction, and minimal moment of inertia.
A cycloidal gearbox is often referred to as a planetary gearbox, though it is technically a single-stage gearbox. In addition to having a ring gear, the gearbox has an eccentric bearing that drives the cycloidal disc in an eccentric rotation. This makes the cycloidal gearbox a good choice for high gear ratios in compact designs.
The cycloid disc is the key element of a cycloidal gearbox. The cycloid disc has n=9 lobes, and each lobe of the disc moves by a lobe for every revolution of the drive shaft. The cycloid disc is then geared to a stationary ring gear. The cycloidal disc’s lobes act like teeth on the stationary ring gear.
There are many different gears that are classified by the profile of the gear teeth. The most common gears are the involute and helical gears. Most motion control gears include spur designs. However, there are many other types of gears that are used in various applications. The cycloidal gear is one of the more complicated gears to design. The cycloid disc’s outline can be represented using markers or smooth lines, though a scatter chart will also do.
The cycloid disc’s lobes rotate on a reference pitch circle of pins. These pins rotate 40 deg during the eccentric rotation of the drive shaft. The pins rotate around the disc to achieve a steady rotation of the output shaft.
The cycloid disc’s other obvious, and possibly more important, feature is the’magic’ number of pins. This is the number of pins that protrude through the face of the disc. The disc has holes that are larger than the pins. This allows the pins to protrude through the disc and attach to the output shaft.helical gearbox

Application

Whether you’re building a robot drive or you’re simply looking for a gearbox to reduce the speed of your vehicle, a cycloidal gearbox is a great way to achieve a high reduction ratio. Cycloidal gearboxes are a low-friction, lightweight design that has an extremely stable transmission. They are suitable for industrial robots and can be used in many applications, including positioning robots.
Cycloidal gearboxes reduce speed by using eccentric motion. The eccentric motion enables the entire internal gear to rotate in wobbly cycloidal motion, which is then translated back into circular rotation. This eliminates the need for stacking gear stages. Cycloidal gearboxes also have less friction, higher strength, and greater durability than conventional gearboxes.
The cycloidal gearbox is also used in a number of applications, including marine propulsion systems, and robot drives. Cycloidal gearboxes reduce vibration by using offset gearing to cancel out vibrations.
Cycloidal gears have lower friction, higher strength, and better torsional stiffness than involute gears. They also have a reduced Hertzian contact stress, making them better than involute gears for use with shock loads. They also have a smaller size and weight than conventional gearboxes, and they have a higher reduction ratio than involute gears.
Cycloidal gears are typically used to reduce the speed of motors, but they also offer a number of other advantages. Cycloidal gearboxes have a smaller footprint than other gearboxes, allowing them to fit into confined spaces. They also have low backlash, allowing for precise movement. Cycloidal gears have a higher efficiency, resulting in lower power requirements and lower wear.
The cycloidal disc is one of the most important components of the gearbox. Cycloidal discs are normally designed with a short cycloid, which minimizes the eccentricity of the disc. They are also designed with a shortened flank, resulting in better strength and less stress concentration. Cycloidal discs are typically geared to a stationary ring gear. The cycloid is designed to roll around the stationary ring pins, which push against the circular holes in the disc. Cycloidal gearboxes typically employ two degrees of shift.
Cycloidal drives are ideal for heavy load applications. They also have high torsional stiffness, which makes them highly resistant to shock loads. Cycloidal drives also offer a high reduction ratio, which can be achieved without the need for a large input shaft. They are also compact and have a high service life.
The output shaft of a cycloidal gearbox always has two degrees of shifting, which ensures that the input and output shafts always rotate at a different speed. The output shaft would be a pin casing around the drive disks, which would also allow for easy maintenance.
Cycloidal gearboxes are also very compact and lightweight, so they are ideal for use in industrial robots. The cycloidal gearbox reducer is the most stable, low-vibration reducer in industrial robots, and it has a wide transmission ratio range.
China best The Reducer Factory Has High Production Efficiency and Long Service Life and Easy-to-Install Gearbox   supplier China best The Reducer Factory Has High Production Efficiency and Long Service Life and Easy-to-Install Gearbox   supplier
editor by CX 2023-05-22

China manufacturer & factory supplier for ZQ in Dresden Germany JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

manufacturing unit of roller chains. Conveyor chains, engineered chains, silent chains, and tabletop chains are also obtainable. Other power transmission goods incorporate pillow blocks, conveyor idlers, conveyor pulleys, drive shafts, equipment racks, equipment reducers, gears, overrunning clutches, motor bases, pulleys, screw conveyors, shaft couplings, sheaves, pace reducers, sprockets, tapered bushings, tensioners, torque limiters, and universal joints. Companies these kinds of as bearing reconditioning and fix, ball screw fix, customized agreement machining, gearbox repair and overrunning clutch restore providers are available. Roller chains can be utilized in conveyor and equipment manufacturing, industrial processing, machine OUR Substantial-End Phase: Obtaining THE Ideal Answer FOR THE Client The higher-end phase often demands custom-made answers. In these cases, we give you with in-depth consulting in order to devise a typical remedy to meet your requirements. Only then do we get down to the true perform.rebuilding, waste drinking water, sand and gravel, tool and die, steel, metals and scrap processing industrial applications.Hangzhou EPG Co.,Ltd. , was launched in November, 1997. With its five wholly owned subsidiaries.

Overview

Swift Details

Applicable Industries:

Manufacturing Plant

Manufacturer Name:

OEM

Item NO:

SYF

Product Variety:

JZQ

Item title:

JZQ equipment box

Item Search phrases:

gearbox for steel flattening machine

Colour:
EPG major manufacturing is of farming fifteen-500 horsepower tractor supporting machinery, mechanical cultivation, harvesting machinery and equipment.

Environmentally friendly

ZQ Reducer gearbox:

ZQ Reducer

gearbox:

Reducer gearbox

gearbox for materials:

gearbox for dryer

Equipment speed reducer:

Zq equipment velocity reducer

Substance:

45C Metal

Source Potential

Supply Potential:
five hundred Piece/Items for every Month

Packaging & Shipping

Packaging Specifics
wooden box
Port
Shang Hai

On the web Customization

Merchandise Description

ZQ Cylindrical gear reducer equipment carburizing, quenching, grinding, high bearing capacity, low sounds largely used for belt conveyor and different sorts of transport equipment, can also be employed to travel other basic equipment. It has the positive aspects of substantial bearing capacity, long provider existence, tiny volume, higher effectiveness, mild fat, for the enter shaft and the output shaft is vertically arranged in the driving device.
The discipline of cylindrical gear reducer is commonly utilized in metallurgical gear, mining gear, automation products, foodstuff equipment, packaging products, tobacco tools and so on..

Specification

Manufacturing Ability(t/h)

Motor Electrical power

(kw)

Pulley Speed

(r/min)

Gearbox Model

Fat(t)

Φ0.6×8 m

one.5-2.eight

four

8

JZQ 250-sixteen- Ⅰ

5.1

Φ0.8×10 m

3

4

seven.five

JZQ 350-sixteen- Ⅰ

six.nine

Φ10×10 m

3.3-4.nine

five.five

5.8

JZQ 400-16- Ⅰ

7.5

Φ1.2×10 m

4-six

7.5

four.8

ZL 50-sixteen- Ⅰ

13.5

Φ1.5×12 m

4-6

10

4.8

JZQ 500- Ⅲ-2F

18.nine

Φ1.5×15 m

7-twelve

18.5

four.8

ZQ 500- Ⅲ-2F

21

Φ1.8×12 m

7-12

18.five

four.one

JZQ 50-16 Ⅱ-two

22.83

Φ2.2×12 m

12

eighteen.5

three.two

JZQ 650- Ⅲ

37.6

Φ2.2×14 m

twelve

22

three.2

JZQ 650- Ⅲ

forty

Φ2.2×16 m

ten-13

30

three.2

JZQ 750- Ⅲ

45

Φ2.4×14 m

10-14

thirty

three

JZQ 750- Ⅲ

fifty one

Φ2.4×18 m

25

37

3

ZL85-thirteen-Ⅰ

fifty four

Φ2.4×20 m

32-36

37

three

ZL 85-thirteen- Ⅰ

54.14

Φ3×20 m

40-50

55

2.fifty nine

ZL 100-16- Ⅰ

seventy eight

Φ3×25 m

45-fifty eight

75

two.fifty nine

ZL 100-16-I

104.nine

Zq Cylindrical gear speed reducer

Zq Cylindrical equipment speed reducer is a three-stage transmission of involute cylindrical equipment reducer, primarily utilised inmining, metallurgy, cement, building, chemical sector, gentle industry, etc all sorts of mechanical tools, reduction drive, is ideal for the place of work being limited by the structure adopts the vertical installation, higher-pace spindle pace not more than 1500 r/min, the work atmosphere to + forty °C and forty °C -, can good &damaging procedure.

Principal Attributes

1.gear with large strength and low carbon alloy metal by carburizing quenching, tooth surface hardness of HRC58-62, gear are CNC grinding method, substantial precision, great contact.
2.transmission price is substantial: one stage is greater than 96.5%, double stage is increased than 93%, quality three is increased than 90%.
three.secure operation, reduced sound.
four.modest measurement, gentle bodyweight, lengthy provider existence, high carrying ability.
five.simple to be disassembled and easy to install.

Our Organization

HangZhou EPT Group – one of the most significant gearbox company in China – Electromechanical Services Co. Ltd

HangZhou EPT Team – a single of the biggest gearbox company in China – Electromechanical Tools Co., Ltd.is a reward business integrating growth, design, generation and sales,Principal selling products consist of reducer motor,h2o pump,design machinery and components,bearings,hardware and electrical tools,plastic goods,Labour protection equipment.Our organization usually stick to the operation notion which contains men and women-oriented, innovation as the soul,be ready for ….

Software area

Certifications

Income territory

Packing & Shipping and delivery

Packaging

Dimension

500 (L) * five hundred (W) * 400 (D)

Excess weight

one.2 T

Packaging Details

The typical deal is wooden box(Dimension: L*W*H). If export to european countries,the picket box will be fumigated.If container is way too tigher,we will use pe movie for packing or pack it according to buyers specific request.

Packaging

Measurement

five hundred (L) * 500 (W) * four hundred (D)

Excess weight

1.2 T

The PTO shaft incorporated with all Victory Tractor mowers has a lengthier extension than the typical PTO Shaft. The included size is needed since of the far reaching motion of the mowers to the right of the tractor.

Packaging Particulars

The regular bundle is wood box(Measurement: L*W*H). If export to european international locations,the picket box will be fumigated.If container is also tigher,we will use pe movie for packing or pack it in accordance to clients particular ask for.

FAQ

Q1: Are you trading business or maker ?

A: We are a manufacturer in ZheJiang China.welcome to our manufacturing facility to have a go to.

Q2: How we pick types and specs?

A:You can electronic mail us the collection title & code (for instance: WJ collection worm gearbox) as properly as need details, this sort of as motor energy, output pace or ratio, support issue or your application…as a lot knowledge as attainable. If you can offer some photographs or drawings, it is far better.

Q3: How is your value? Can you supply any price cut?

A: We will give the greatest price we can foundation on your requirements and the quantities.

Q4: How prolonged should I hold out for the comments right after I deliver the enquiry?

A: Inside of 12 hrs.

Q5: What is your merchandise warranty interval?

A:We offer one particular year guarantee since the vessel departure date left China.

Q6: What industries are your gearboxes currently being utilised?

A:Our gearboxes are broadly applied to metallurgical tools, mining equipment, automation equipment, foodstuff machinery, packaging equipment, tobacco products and so on.

Get in touch with us

Cell: +86-13083988828 we chat # or 0086-571-88220971 (WeChat)
E-mail:hzptcorp (a) gmail.com
Fox:+86-571-88220972
Insert:No.789 ShenHua Road, , XiHu District, HangZhou, ZheJiang, China
HangZhou EPT Group – 1 of the largest gearbox producer in China – Electromechanical Services Co. Ltd.

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service

China manufacturer & factory supplier for ZQ  in Dresden Germany  JZQ circular tooth reduction gearbox for conveyor With high quality best price & service